Railway
Hydraulico supports railway manufacturers with heavy-duty hydraulic press solutions for switchgear and turnouts, wheels, tie plates, bumpers, and other structural components that require durability, repeatability, and process control.
Advanced Railway Forging Solutions for Rail Switches
Hydraulico is a global leader in rail end forging solutions for switches, backed by more than 30 years of specialized process know-how.
Our systems are tailored to the application and can be delivered as standalone presses, specialized forming systems, or integrated production lines.
Typical Applications for Railway
- Switchgear and turnouts
- Wheels
- Tie plates
- Bumpers
- Other heavy-duty railway components
Why Hydraulico for Railway
Producing railway switches and crossings is complex, but Hydraulico’s purpose-designed rail forging technology makes it more precise, efficient, and profitable.
Our advanced forging line can include a powerful hydraulic press, a variable-frequency induction furnace, automated handling, lubrication, quenching units, and a custom Rail Transfer System that handles all rail lengths and profiles.
Using best-in-class tooling and simulation-driven process development, we help manufacturers minimize machining, reduce hardening costs where applicable, and maintain full compliance with demanding rail specifications.
System Capabilities
Because railway manufacturing combines heavy forming loads with the need for repeatable, efficient throughput, our solutions are engineered for control, consistency, and traceability. Hydraulico rail forging lines can produce approximately 4–8 rails per hour while tracking key parameters for full part traceability. Customers can reduce machining and labor costs by up to 75% and lower energy consumption by up to 40% through modular induction heating, refined die technology, efficient hydraulic systems, and optimized automation.
Our application-driven approach is especially valuable in railway projects, where the reliability of the final component is directly tied to the consistency of the manufacturing process. By engineering the system around the part, the material, and the production objective, Hydraulico provides railway customers with hydraulic press solutions designed for long service life, dependable performance, and high-quality output in demanding industrial environments.
Need a railway press manufacturer for wheels, turnout parts, tie plates, or bumper production? Contact Hydraulico to discuss your application.
Railway FAQs
What railway components can Hydraulico support?
Hydraulico supports applications such as switchgear and turnouts, wheels, tie plates, bumpers, and other heavy-duty railway components.
Can Hydraulico deliver complete railway production solutions?
Yes. Depending on the application, Hydraulico can provide standalone presses, specialized forming systems, or integrated production lines with handling and automation.