At Hydraulico we are experts in forging large caliber ammunition. We can expand the production of a well-established OEM in the sector, as well as capacitating a new player so that it enjoys a fast and consistent ramp up. We do it in record time, and in a way that productivity can be modularly scaled. It means that irreversible investments (typically furnaces, presses, and layout) take into account the full future capacity, while others are divided strategically in phases to be implemented over time.

Despite the previous, the optimal solution for a given customer is never the same as another. It depends heavily on the tooling concept as well as it desired durability (refurbishable or single use), in combination with other parameters, starting with the expected production ratio (parts per hour). Commonality in between projects is repeatability and competitiveness at creating value by transforming steel bars into compliant large caliber shells, as per NATO standards. The reasons lie in many aspects, such as:

1. The modularity of our furnaces – allows us to (1) minimize core-to-skin temperature gradient of the billet and (2) adapt the process recipe to the specific billet dimensions, resulting in less energy consumption without losing production.
2. The tailored design of our presses – complete with proactive tool cooling solution(s), as well as easy and fast tool changeovers; both of which provide maximum production efficiency. Press embedded functionalities include forming of lower outer part and very high concentricity standards, thus minimizing machining set ups and/or machining time for each part.
3. Programmable tool lubrication and cleaning & part de-scaling – automatic dosing and equipped with recirculation and filtering, so the lubricant mix performance remains constant as well as integrated and automated tool and part cleaning functions (crucial to avoid scrap).
4. Complete know-how transfer – we support you during the ramp up process and provide you with a complete know-how transfer around the tooling (incl. manufacturing drawings). Our goal is to secure customer independence.
5. Sensors throughout the process – feedback data to state-of the-art centralized controls and automation, to create an automated line that minimizes labor cost and provides traceability for every part.
6. Possibility of upscaling in scope – by including other subsequent processes such as machining, heat treatment, copper banding, washing and painting. Ultimately provides customer with peace-of-mind in knowing the whole system is integrated from design through installation.
7. Large product portfolio coverage – to produce shells ranging from 120mm up to 155mm.

Providing a solution that occupies the sweet spot between high performance and customer independence at a reasonable price is exactly where Hydraulico builds value for its customers.

If you are in the market for a “shell” forging process and would like a true partner, more than a machine supplier, you have only one door to knock: Hydraulico a/s, Denmark, Tel. +45 8780 2000 / info@hydraulico.com